Advanced Cold Forging Manufacturing

State-of-the-art facility equipped with modern machinery and dedicated team delivering 1000 MT annual capacity

Our Manufacturing Facility

Our 15,500 sq.ft. manufacturing facility in GIDC Metoda, Rajkot features advanced multistation progressive part formers designed for precision cold forging of fasteners and custom components with 1000 MT annual capacity. The facility is strategically designed for efficient production flow and quality control with dedicated zones for each manufacturing process.

1000

Annual Capacity

MT

15,500

Total Area

sq.ft.

55+

OEM Clients

Served

Manufacturing Facility

Our 5-Step Manufacturing Process

Precision at every stage ensures consistent quality and dimensional accuracy

1

Finished Wire Rod Received

Raw material received with mill test certificates. Visual inspection and verification of specifications, diameter, and grade.

2

Cold Forging

Multi-stage cold forming on precision headers. Progressive die operations create near-net shape with optimal grain flow.

3

Roll-Form Threading

External threads created by roll forming for superior strength and surface finish compared to cut threads.

4

Surface Treatment

Zinc plating with trivalent passivation (yellow/green) or other coatings as per customer specification.

5

Final Inspection & Packaging

100% visual inspection, dimensional verification per sampling plan, and protective packaging for shipment.

Manufacturing Equipment

Modern machinery for precision manufacturing

Equipment Specification Quantity Purpose
Multistation Part Forming Machine with PKO Capacity up to 27 mm AF and 30 mm length 3 Cold Forging
SPM - Tapping Machines with Hydraulic and Auto Feeder Blind hole tapping facility available. 16 Blind hole tapping
External Thread Rolling Machine External threading up to M14 2 Thread rolling
Lathes General purpose machining 2 CNC machining
Drill Precision drilling operations 2 Drilling
Deburring Machine Burr and edge removal 12 Finishing
Vision Inspection Machine Automated visual inspection system 2 Quality inspection

Manufacturing Capabilities

Comprehensive range of cold forging and secondary processing capabilities

Size Range

  • Wire Diameter: 8mm to 25mm
  • Across Flats: 14mm AF to 27mm AF
  • Maximum Length: 30mm
  • Thread Range: M10 to M24

Materials Processed

  • Low carbon steel (AISI 1010, 1018)
  • Medium carbon steel (45C8, 1045)
  • Boron steel (10B21)
  • Alloy steel (EN19, SCM415)

Tolerances Achieved

  • Linear dimensions: ±0.05mm
  • Across flats: ±0.10mm
  • Concentricity: ≤0.05mm TIR
  • Thread class: 6g/6H

Secondary Processes

  • CNC turning and machining
  • Thread rolling (external)
  • Thread tapping (internal)
  • Heat treatment
  • Surface treatment (Zinc plating)

Our Manufacturing Team

Skilled workforce dedicated to precision manufacturing

Management

7

Leaders with 15+ years average experience

Skilled Operators

6

Trained machine operators and technicians

Quality Team

10

Dedicated quality inspectors and engineers

Other Workforce

30

Support staff and other personnel

Tool Room

4

Experienced tool and die makers

See Our Manufacturing in Action

Schedule a facility visit to understand our capabilities and quality systems.

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